Capabilities

Supply Complete, Design CAD/CAM, Modeling, Forging, Heat Treatment, Destructive and Non-Destructive Testing, and Machining.

Screw Press

  • Forgings from 5 to 750 pounds up to 30" diameter
  • Forging Flexibility: Controlled Press Parameters
  • Cycle Time Reduction: Multi-Step Forging in One Heat
  • Dies Preheated and Maintained at 400F
  • 20 Minute Die Changes
  • Die Sizes: 16”, 24”, 30”, 36” Diameter
  • Two 17’ Diameter Rotary Furnaces
  • Computer Controlled Interface
  • Capability to +/- 15°F
  • Manipulator for Consistent Transfer Times
  • Full Press & Furnace Data Acquisition
  • World Class Forging Productivity

Drop Forge

  • Hammers from 5,000 lbs to 50,000 lbs
  • Forgings from 5 to 750 pounds up to 48" diameter
  • Support Presses up to 1,500 tons
  • Complete In House Die Preparation and Maintenance

Die Shop

  • Eight CNC Lathes
  • One Vertical Turning Center
  • Two Milling Centers
  • Two Horizontal Lathes
  • Water Jet

Heat Treatment

  • Full Instrumentation, Monitoring & Recording w/ Backup
  • Automated Continuous and Batch Furnaces
  • Air, Oil or Water Quench (< 10 sec)
  • Periodic Surveys
  • Control Capability to +/- 15°F
  • NADCAP & AS9100 Approved

Laboratory

  • Detailed Raw Material Acceptance and Overinspection
  • Forging Cut Up and Evaluation
  • Full Macrographic, Micrographic and Photographic Capability
  • Process Research & Development
  • NADCAP & AS9100 Approved

Non-Destructive Testing

  • Penetrant Inspection Line
  • Hardness Testing
  • Micrographic Evaluation of Forgings
  • Dimensional Inspection
  • Coordinate Measuring Machine (CMM)
  • Sertre Software
  • Computerized Part Marking & Serialization
  • NADCAP & AS9100 Approved

Engineering

  • Full CAD/CAM Capability: Unigraphics, Solid Works, CATIA
  • Advanced 3D Forge Modeling: Q-FORM
  • Computer Integrated Die Design
  • Numerically Controlled Die Sinking
  • Electronic Data Interchange (EDI)
EST. 1880

A leader in the manufacture of high technology forgings.

With more than a century of success, McWilliams Forge is ready to quote, design, manufacture, and deliver components to your lean requirements plan, cost-effectively and on time.

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ISO 9001:2015 + AS9100D and Nadcap Certified