Capabilities

Supply Complete, Design CAD/CAM, Modeling, Forging, Heat Treatment, Destructive and Non-Destructive Testing, and Machining.

Screw Press

Screw Press

  • Forgings from 5 to 750 pounds up to 30" diameter
  • Forging Flexibility
    • Controlled Press Parameters
  • Cycle Time Reduction
    • Multi-Step Forging in One Heat
  • Dies Preheated and Maintained at 400F
  • 20 Minute Die Changes
  • Die Sizes: 16”, 24”, 30”, 36” Diameter
  • Two 17’ Diameter Rotary Furnaces
    • Computer Controlled Interface
    • Capability to +/- 15°F
  • Manipulator for Consistent Transfer Times
  • Full Press & Furnace Data Acquisition
  • World Class Forging Productivity

Drop Forge

Drop Forge

  • Hammers from 5,000 lbs to 50,000 lbs
  • Forgings from 5 to 750 pounds up to 48" diameter
  • Support Presses up to 1,500 tons
  • Complete In House Die Preparation and Maintenance

McWilliams Die Shop

Die Shop

  • Eight CNC Lathes
  • One Vertical Turning Center
  • Two Milling Centers
  • Two Horizontal Lathes
  • Water Jet

Heat Treatment

Heat Treat

  • Automated Continuous and Batch Furnaces
  • Air, Oil or Water Quench (< 10 sec)
  • Control Capability to +/- 15°F
  • Full Instrumentation, Monitoring and Recording with Backup
  • Periodic Surveys
  • NADCAP & AS9100 Approved

Lab Testing

Laboratory

  • Detailed Raw Material Acceptance and Overinspection
  • Forging Cut Up and Evaluation
  • Full Macrographic, Micrographic and Photographic Capability
  • Process Research & Development
  • NADCAP & AS9100 Approved

Non-Destructive Testing

Non-Destructive Testing

  • Penetrant Inspection Line
  • Hardness Testing
  • Micrographic Evaluation of Forgings
  • Dimensional Inspection
    • Coordinate Measuring Machine (CMM)
    • Sertre Software
  • Computerized Part Marking and Serialization
  • NADCAP & AS9100 Approved

Engineering

Engineering

  • Full CAD/CAM Capability
    • Unigraphics
    • Solid Works
    • CATIA
  • Advanced 3D Forge Modeling
    • Q-FORM
  • Computer Integrated Die Design
    • Numerically Controlled Die Sinking
  • Electronic Data Interchange (EDI)