Capabilities

Screw Press

• Forgings from 5 to 750 pounds up to 30" diameter
• Forging Flexibility: Controlled Press Parameters
• Cycle Time Reduction: Multi-Step Forging in One Heat
• Dies Preheated and Maintained at 400F
• 20 Minute Die Changes
• Die Sizes: 16”, 24”, 30”, 36” Diameter
• Two 17’ Diameter Rotary Furnaces
• Computer Controlled Interface
• Capability to +/- 15°F
• Manipulator for Consistent Transfer Times
• Full Press & Furnace Data Acquisition
• World Class Forging Productivity

Drop Forge

• Hammers from 5,000 lbs to 50,000 lbs
• Forgings from 5 to 750 pounds up to 48" diameter
• Support Presses up to 1,500 tons
• Complete In House Die Preparation and Maintenance

Die Shop

• Eight CNC Lathes
• One Vertical Turning Center
• Two Milling Centers
• Two Horizontal Lathes
• Water Jet

Heat Treat

• Automated Continuous and Batch Furnaces
• Air, Oil or Water Quench (< 10 sec)
• Control Capability to +/- 15°F
• Full Instrumentation, Monitoring and Recording with Backup
• Periodic Surveys
• NADCAP & AS9100 Approved

Laboratory

• Detailed Raw Material Acceptance and Overinspection
• Forging Cut Up and Evaluation
• Full Macrographic, Micrographic and Photographic Capability
• Process Research & Development
• NADCAP & AS9100 Approved

Non-Destructive Testing

• Penetrant Inspection Line
• Hardness Testing
• Micrographic Evaluation of Forgings
• Dimensional Inspection
• Coordinate Measuring Machine (CMM)
• Sertre Software
• Computerized Part Marking and Serialization
• NADCAP & AS9100 Approved

Engineering

• Full CAD/CAM Capability: Unigraphics, Solid Works, CATIA
• Advanced 3D Forge Modeling: Q-FORM
• Computer Integrated Die Design
• Numerically Controlled Die Sinking
• Electronic Data Interchange (EDI)